Pressure Pipeline and Pump Systems: Design, Efficiency and Performance

 

Master pressure pipeline and pump system design, hydraulic analysis, surge protection, energy optimization, pump selection, and performance auditing in this intensive 2-day engineering course.

  • Online – Microsoft Teams
  • 9 -10 July 2026
  • b
    2 CPD Points
  • Price : R 8 990.00
API 610 Pumps: Design, Selection & Reliability Excellence

LEARNING OUTCOMES

After successfully completing this course, you will be able to:

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Apply core hydraulic principles to design sound pressure pipeline systems.

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Select, specify, and size pumps to operate efficiently across the intended duty range.

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Perform hydraulic calculations and determine true system operating points.

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Recognise and mitigate pressure transients and surge to protect the system.

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Evaluate pump and pipeline performance against efficiency benchmarks

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Identify and quantify energy-saving opportunities and reduce operating cost.

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Plan and conduct a basic pumping system performance audit.

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Diagnose common operational problems and apply root-cause solutions.

Pressure Pipeline and Pump System Design

Fundamentals of Pipeline Hydraulics

  • Fluid flow principles and the continuity equation
  • The Bernoulli equation and energy conservation
  • Static and dynamic head
  • Hydraulic Grade Line (HGL) and Energy Grade Line (EGL)
  • Friction losses and minor losses
  • Pressure management fundamentals

Pressure Pipeline Design and Specification

  • Pipeline route selection and flow demand estimation
  • Pipe sizing principles and velocity criteria
  • Pipe material selection and pressure class selection
  • Air valves, scour valves, and isolation provisions
  • Pressure transients and water hammer — causes and consequences
  • Surge protection measures and valve operation / closure timing
  • Pipeline design standards and specifications

Pump Selection and Specification

  • Pump types and their applications
  • Reading and interpreting pump performance curves
  • Pump efficiency and the Best Efficiency Point (BEP)
  • Motor selection and matching
  • Net Positive Suction Head (NPSH) and cavitation prevention
  • Pump station design considerations

Hydraulic Analysis and Energy Optimization

Pump and Pipeline System Analysis

  • System curves and pump curves
  • Determining the operating point
  • Series and parallel pumping arrangements
  • Hydraulic balancing
  • Transient and off-design operating conditions
  • Distribution network principles

Energy-Efficient Pumping Systems

  • Pumping system energy fundamentals and consumption calculations
  • Pump and motor efficiency assessment
  • The affinity laws and their effect on power demand
  • Variable Speed Drives (VSDs) and speed control
  • Demand-based pumping strategies
  • Pump scheduling and operational optimization

Lifecycle Cost Analysis

  • Capital versus operating costs
  • Total cost of ownership
  • Energy cost forecasting
  • Economic diameter selection
  • Return on investment calculations

Performance Auditing, Troubleshooting and Optimization

Pump System Performance Auditing

  • Audit planning and objectives
  • Data collection requirements
  • Flow, pressure, and power measurement
  • Performance benchmarking
  • Efficiency testing
  • Audit reporting techniques

Pipeline Performance Assessment

  • Identifying excessive head losses
  • Pressure management strategies
  • Leakage and water loss assessment
  • Network optimization opportunities
  • Asset condition considerations

Troubleshooting and Operational Improvement

  • Cavitation diagnosis
  • Vibration and mechanical issues
  • Low-pressure problems
  • High energy consumption
  • Frequent pump failures
  • Root cause analysis techniques
  • Corrective actions and optimization strategies