Welding Metallurgy and Weldability Course

Gain practical knowledge of welding metallurgy and weldability. Learn microstructures, HAZ control, weld defects, and material behavior. CPD accredited.

  • Online – Microsoft Teams
  • 23 – 24 March 2026
  • b
    2 CPD  Points
  • Price : R 8 999.00
Welding Metallurgy and Weldability Course

LEARNING OUTCOMES

After successfully completing this course, you will be able to:

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Define the practical applications of metallurgy

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Identify the composition and classification of base metals.

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Identify grain structures and hard facing of a weldment.

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Identify fundamental principles and practices of welding metallurgy.

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Explain the physical characteristics and mechanical properties of metals.

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Identify hydrogen cracking and the effects of welding on metals.

Special welding processes

  • Describe the various special welding processes.
  • Identify and specify these special welding processes using AWS abbreviations.
  • Identify equipment that is used with many of the special welding processes.

Special ferrous welding applications

  • Define low-, medium-, and high-carbon steel.
  • Describe preheat, inter pass heat and post heat treatment and why is each done.
  • Describe the proper procedure for welding stainless steel, tool steel, and cast iron.

Special nonferrous welding applications

  • Define a nonferrous metal and alloy.
  • Discuss how to weld both wrought and cast aluminium
  • Describe how to GTAW brass, titanium, and other nonferrous metals.
  • Identify the equipment that makes up a plastic welding station.

Special Cutting Processes

  • Identify various cutting processes by AWS abbreviations.
  • Explain when a particular cutting process would be pick over another.
  • List safety hazards involved when using the cutting processes.

Hot Cracking

  • Weld Solidification Cracking
  • Liquation Cracking
  • weld metal Liquation Cracking
  • Variables that Influence Susceptibility to Liquation Cracking
  • Preventing Liquation Cracking

Solid-State Cracking

  • Ductility-dip Cracking
  • Reheat Cracking
  • Reheat Cracking in Low-Alloy Steels
  • Reheat Cracking in Stainless Steels
  • Underclad Cracking
  • Relaxation Cracking
  • Identifying Reheat Cracking
  • Preventing Reheat Cracking
  • Strain-age Cracking
  • Identifying Strain-age Cracking
  • Preventing Strain-age Cracking
  • Lamellar Cracking
  • Identifying Lamellar Cracking
  • Preventing Lamellar Cracking
  • Copper Contamination Cracking
  • Identifying Copper Contamination Cracking
  • Preventing Copper Contamination Cracking

Failure Analysis

  • Fracture Modes
  • Sample Removal and Testing Protocol
  • Sample Removal Cleaning and Storage
  • Chemical Analysis
  • Mechanical Testing
  • Nondestructive Evaluation Techniques
  • Structural Integrity Assessment

Weldability Testing

  • Types of Weldability Test Techniques
  • The Varestraint Test
  • Technique for Quantifying Weld Solidification Cracking
  • The Cast Pin Tear Test
  • The Hot Ductility Test
  • The Strain-to-Fracture Test
  • Reheat Cracking Test